Retrofit solutions

Peiseler offers various modular retrofit solutions under the ATC series. These NC subdevices boast a cutting-edge design and a competitive price. During development, we focused on optimising the drive train, harmonising the sizes and using the same design principles across all components. We are continually expanding the range of models in the ATC series. 

Peiseler retrofit solution series

ATC horizontal

NC subdevice with worm gear drive as a retrofit solution

Technology
Worm gear drives
Axial position
horizontal
Face plate diameter
140 - 300 mm
Transport load
140 - 900 kg
View ATC horizontal

ATC vertical

NC subdevice with worm gear drive as a retrofit solution

Technology
Worm gear drives
Axial position
vertical
Face plate diameter
140 - 300 mm
Transport load
360 - 1.800 kg
View ATC vertical

WTC

Trunnion device with worm gear drive

Technology
Worm gear drives
Axial position
horizontal
View WTC

ZATC

NC rotary swivel axis with worm gear drive as a retrofit solution

Technology
Worm gear drives
Axial position
vertical
Face plate diameter
140 - 260 mm
Transport load
50 - 200 kg
View ZATC

ZATC-G

ZATC-G

Technology
Worm gear drives
Axial position
vertical
View ZATC-G

Drive variants in detail

Worm gear drives

Peiseler uses three-piece worm gears, a well-known design developed by Ott. These gears consist of a worm wheel and a two-piece worm, the shank worm and hollow worm. During assembly, we adjust the gear so it is backlash-free. Readjusting the worm during its service life is simple with a commercially available mounting tool. The design advantages are a compact gear ratio, high mechanical precision and the control's excellent regulatory quality. Heat limits the duty cycle.

The benefits for you

  • Simple commissioning/easy installation

  • Easily adjustable worm gear

  • Maximum drive moment and low backlash

  • Self-braking (safety feature)

  • Cost-effective solution for positioning applications

Components in detail

Rotary manifolds

We build rotary manifolds for air, water, cooling lubricant or oil up to 250 bar pressure. We have developed low-friction seals in rotary manifolds to meet the demands of the mould-forming industry and high-speed axis applications. We work with our suppliers to develop special lines of seals with an optimum sealing performance. Coated manifold shafts withstand the loads of the dynamic, continuous movements common in free-form surface production.

The benefits for you

  • Developed in house/maximum design flexibility

  • Can be adapted to suit any requirements

  • Nested design available

  • Maximum availability/process reliability

  • Low-maintenance

  • Compatible with a wide range of media

  • All core assemblies from a single source!

Passive clamp

Our highly responsive, patented axial clamp is designed for low distortion. The clamp – which activates with a pressure of 60 bar and is open when de-energised – reduces the span-to-span time. Thanks to its design and targeted force flow, the clamp increases the rigidity and damping capacity of the subdevice, which in turn promotes a longer tool life and protects the surface of the workpieces. The material combination is designed to ensure a long service life, minimise maintenance costs and reduce downtime.

Pneumatic clamp

All machine tools provide access to the pneumatic systems. Thanks to our specially developed operating principle, our pneumatic clamps boast friction torques that are virtually identical to those of hydraulic clamps.

Subdevices with 6 bar pneumatic clamping can be used in any application with a compressed air supply, making them the number-one choice for customers looking for an easy and clean retrofit solution.

Hydraulic clamp

Our highly responsive, patented axial active clamp is spring-preloaded and is ideal for use as a safety clamp in horizontal axis configurations. The material combination is designed to ensure a long service life, minimise maintenance costs and reduce downtime.

Available sizes

All Peiseler subdevices are designed for a wide range of applications. From workpiece positioning and machining of the smallest components, to handling heavy loads and outsize workpieces, Peiseler offers the optimum solution, with seamless scaling to suit your requirements. We can also adapt our subdevices to meet your individual needs.

Minimum
Maximum
diameter Faceplate diameter
140 mm 450 mm
weight Load capacity
120 kg 1.800 kg

Application examples

Modified rotary tilt table for large production runs in Hyundai WIA machine tool from ARO-tec

Associated industries: Tool manufacturing

Remscheid, December 2020 – Suppliers to the automotive industry work under enormous cost pressures and in a highly competitive market – something that contract manufacturing company AVCI in Solingen knows all too well. As a business that focuses primarily on the automotive sector, AVCI needs to produce in large …

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Series-produced core components

Backlash-free gearbox

Three-part worm shaft with hollow and feed shaft allows easy adjustment without disassembling any components

Clamping

Hydraulic or pneumatic
Incl. pre-assembled valve block and pressure switch

Motor cover

Space-optimised motor cover protects the motor, actuators and sensors against chips and process media

Assembly kit

On the machine table, complete with adjustable clamping claws, alignment groove and slot nut for easy alignment

Sealing air

Mandatory sealing air connection: In combination with the face plate seal, our devices are reliably sealed

Standard interface

Our face plate has a centring hub and a standardised hole pattern, making it easier to quickly switch between face plates and equipment

Optional modifications

Clamps

We adapt all clamps from well-known manufacturers with a media supply in the face plate or through the central shaft using a power clamping cylinder

Special face plates

We design and produce custom adapter face plates for special clamping devices and workpiece holders

Direct encoders

Heidenhain absolute angle encoders ​
Type RCN2381 / RCN2581 ​
Type RCN 2391 / 2591 (Fanuc) ​
Also available as a retrofit option

Substructures

To increase height or adapt to specific installation situations

Special coatings

Option to paint in specific colours/add branding

Motors

We can supply motors, fully installed and tested, on request

Interface

We design a suitable cable and connector for easy installation in your machine

The best for your machines

Modularity – Our housing features a modular design, enabling you to position the drive motors on the left or the right of each coupling depending on the space available, with the option to add an adapter drive – making our devices even more flexible

Reliability – All key components are checked at multiple stations during the production process, with functional tests completed on every component before delivery. This process ensures high reliability and a low returns rate, saving you time and money

Rigidity – Spacious, FEM-optimised housing structures provide exactly the right levels of rigidity and damping for your process – so you can achieve an even better cut and surface quality

Simplicity ​– Our installation-ready devices come adapted to your machine interface, making assembly easier and saving you time

Durability – Opting for low-maintenance, high-quality components reduces maintenance and servicing costs and ensures high machine availability for longer

Maintenance-friendly – Our new axial threaded bushes, combined with our axial shoulder bearings, allow drives to be maintained and serviced in the field. The worm shaft can be easily adjusted without grinding or other adaptations, significantly reducing maintenance and servicing costs

Power density – A high power density is the most important design criterion for our ATC series. All of the drive train components have been overhauled and optimised for low weight to boost the dynamic performance of the drive train. The new design also reduces installation space requirements

Accessibility – During the design process, we've focused on making our devices easy to assemble, with good access to components – reducing repair costs in the event of damage

Robustness – Peiseler's hydraulic and pneumatic clamps are replaceable, with high holding torques and fast response times. Our carefully selected materials reduce susceptibility to corrosion and prevent fretting even in extreme conditions. This results in high torques and a long service life – as well as contributing to high machine availability.

Engineer the competitive edge.

Together.